Craven Dunnill Jackfield was commissioned by the specialist contractor Heritage Project Contracts to painstakingly copy and manufacture matching wall tiles for the centrepiece Egyptian Room and anti rooms.
The project comprised over 55 different tile types and 2,000 decorated and plain field tiles, which all required precise matching to the surviving Pilkington originals. For most of the 55 designs, new moulds needed to be made as many of the tiles are unique sizes and embossed with a variety of decorative features. Striking, tile-clad pillars dominate the room, for which Jackfield produced three variations of the embossed, yellow leaf design to cater for the tapered dimensions. For the base of each pillar, eight different styles of tiles were required, all with intricate embossed detailing. The Greek Key pattern around the upper section of the room’s walls likewise required the creation of numerous moulds to accommodate the left and right window reveals. This running border also involved the hand-manufacture of bulb-glazed, square tiles in two colours, accurately matched in hue. Rising towards the ceiling is a band of plain yellow tiles for which Jackfield manufactured some 1200 replacements.
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